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Layered Process Audit (LPA) Checklist — CQI-8

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A checklist for establishing and conducting layered process audits across multiple management levels to verify adherence to standardized work and process controls per AIAG CQI-8.

AIAG CQI-8IATF 16949:2016

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LPA Programme Design

  • Are the process layers/stations subject to LPA defined and prioritized by risk? *
  • Are audit questions derived from high-risk items (control plan, PFMEA, past nonconformities, error-proofing)? *
  • Is a schedule established defining frequency by management level? *

Multi-Layer Participation

  • Do multiple layers of management participate (e.g., supervisor daily, manager weekly, senior monthly)? *
  • Are auditors trained on the LPA process and expectations? *
  • Is audit ownership assigned so audits are conducted as scheduled? *
  • Audit layer / auditor role *

Conducting the Audit

  • Are audits conducted at the process (gemba) observing actual work? *
  • Are questions answerable objectively (pass/fail) at the point of use? *
  • Are operators asked to demonstrate or explain the standardized work?

Findings, Reaction & Escalation

  • Are nonconformities corrected on the spot where possible? *
  • Are findings that cannot be immediately corrected escalated and tracked to closure? *
  • Are LPA results trended and reviewed by management? *
  • Is the LPA question set periodically refreshed based on findings and process changes?

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