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IATF 16949 Total Productive Maintenance (TPM) Checklist (Clause 8.5.1.5)
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A checklist for a documented total productive maintenance system covering planned and predictive maintenance, spare parts, and machine effectiveness objectives under IATF 16949 Clause 8.5.1.5.
IATF 16949:2016
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TPM System & Equipment Identification
- Is a documented total productive maintenance system developed, implemented, and maintained? *
- Have process equipment and machinery necessary to meet production requirements been identified? *
- Is the availability of replacement parts for the identified equipment assured? *
Planned & Predictive Maintenance
- Are resources for machine, equipment, and facility maintenance provided? *
- Is planned (preventive) maintenance packaged and executed on schedule? *
- Are predictive maintenance methods used and continually improved? *
Objectives & Effectiveness
- Are documented maintenance objectives established (e.g., OEE, MTBF, MTTR)? *
- Is overall equipment effectiveness (OEE) monitored against targets? *
- Current OEE / availability metric
Periodic Overhaul & Review
- Is periodic overhaul or rebuild of equipment performed and documented? *
- Are maintenance objectives and TPM performance reviewed by management? *
- Is operator-led autonomous maintenance (cleaning, inspection, lubrication) implemented?
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