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Control Plan Development Checklist (AIAG-VDA)
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A checklist for developing and maintaining production control plans linking process characteristics to controls, reaction plans, and measurement methods per AIAG-VDA and IATF 16949.
AIAG-VDAIATF 16949:2016
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Control Plan Scope & Phase
- Is the correct control plan phase identified (prototype, pre-launch, or production)? *
- Does the control plan cover all process operations from receiving through shipping? *
- Is the control plan part/family and revision level identified? *
Characteristic & Requirement Linkage
- Are product and process characteristics traceable to the PFMEA and design records? *
- Are special/significant characteristics flagged with the correct symbols? *
- Are specifications and tolerances listed for each characteristic? *
Controls & Measurement Methods
- Is an evaluation/measurement technique specified for each characteristic? *
- Are sample size and frequency defined for each control? *
- Is the control method (SPC, error-proofing, inspection, etc.) documented? *
- Are measurement systems referenced in the plan MSA-validated?
Reaction Plans & Maintenance
- Does each control have a defined reaction plan for nonconforming output? *
- Is the control plan reviewed and updated when the process, product, or measurement method changes? *
- Is the control plan approved by required functions (including customer where required)? *
- Is the control plan available at the point of use? *
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