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Quality Management (QMS) 12 items

Nadcap Special Process Audit Readiness Checklist

A checklist to prepare for a Nadcap special-process accreditation audit, covering the AC7004 quality system baseline, process-specific compliance, self-audit, and personnel qualification.

Nadcap AC7004AS9100D

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Quality System Baseline (AC7004)

  • Is a quality system meeting the AC7004 baseline (or accredited AS9100/ISO 9001 certification) in place? *
  • Is the scope of special processes to be accredited (e.g., heat treat, NDT, chem processing, welding, coatings) clearly defined? *
  • Are the applicable Nadcap audit criteria checklists (AC/slash sheets) obtained for the relevant commodity? *

Process Specification Compliance

  • Are the customer and prime specifications flowed down and current for each special process? *
  • Are process parameters (time, temperature, concentration, etc.) controlled and recorded per specification? *
  • Is pyrometry/instrumentation compliance demonstrated where applicable (e.g., AMS2750 for heat treat)?

Self-Audit & Job Audits

  • Has a self-audit been completed against the applicable Nadcap checklist prior to the audit? *
  • Have representative jobs/parts been selected to demonstrate end-to-end process compliance (job audits)? *
  • Are objective evidence and traveler records available to trace each job through the process? *

Personnel Qualification & Records

  • Are operators and inspectors qualified/certified for the special process (e.g., NAS410 for NDT)? *
  • Is equipment calibration current and traceable for all process-critical instruments? *
  • Is a corrective action process ready to address audit findings within the required timeframe? *

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