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Quality Management (QMS) 12 items

IATF 16949 Contingency Planning Checklist (Clause 6.1.2.3)

A checklist for identifying and evaluating internal and external risks and establishing contingency plans to maintain supply continuity to customers under IATF 16949 Clause 6.1.2.3.

IATF 16949:2016

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Risk Identification

  • Has the organization identified and evaluated internal and external risks to all manufacturing processes and infrastructure essential to maintain output? *
  • Are risks such as utility interruptions, labor shortages, equipment failure, cyber-attacks, and field returns considered? *
  • Are risks from external provider disruptions and single-source supply included in the evaluation? *

Contingency Plans

  • Are contingency plans defined appropriate to the risk and the impact to the customer? *
  • Do plans address supply interruptions from key equipment, external provider disruptions, and recurring natural disasters? *
  • Is a process defined to notify the customer and other interested parties of the extent and duration of any situation affecting delivery? *

Testing & Verification

  • Are contingency plans periodically tested for effectiveness (e.g., simulation as appropriate)? *
  • Is production restart verified to ensure product conformity after an emergency shutdown? *
  • Are back-up alternatives (e.g., alternate equipment, sites, or suppliers) identified where feasible?

Review & Documentation

  • Are contingency plans reviewed and updated (at minimum with a multidisciplinary team) as required? *
  • Are the contingency plans documented and lessons learned retained? *
  • Date of last contingency plan review

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