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Quality Management (QMS) 12 items

AIAG CQI-11 Plating System Assessment Checklist

A checklist based on the AIAG CQI-11 Special Process: Plating System Assessment, covering process control, chemical/solution management, rinsing, and testing for automotive electroplating and surface-finishing operations.

AIAG CQI-11IATF 16949:2016

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Management & Job Audits

  • Is the plating system assessment completed annually and reviewed by management? *
  • Are job audits performed against the applicable specification and control plan for representative parts? *
  • Are operators trained and qualified for the plating lines they run? *

Solution & Chemical Control

  • Are bath/solution parameters (concentration, pH, temperature, current density) monitored at defined frequencies with reaction plans? *
  • Is analytical laboratory control of solutions performed with calibrated equipment and documented titrations? *
  • Are anodes, additives, and chemical additions controlled and recorded? *

Rinsing & Process Flow

  • Are rinse tanks controlled (overflow, contamination limits, conductivity) to prevent drag-out and staining? *
  • Is racking/barrel loading controlled to ensure uniform current distribution and coverage? *
  • Is waste treatment and environmental compliance maintained for the plating line? *

Testing & Verification

  • Is coating thickness verified by a validated method (e.g., X-ray fluorescence, cross-section) at required frequency? *
  • Are adhesion, corrosion (e.g., salt spray), and hydrogen embrittlement relief requirements verified where specified? *
  • Record plating line ID and the specifications assessed

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